
Beer Filtration
Beer is a kind of low-alcohol beverage full of carbon dioxide brewed by yeast fermentation, which is mainly made of malt, hops and water. The production process of beer is divided into several processes such as malt production, wort production, pre-fermentation, post-fermentation (also known as maturation), filtration sterilization and packaging. According to the industry development and consumer demand, it is mainly divided into: pasteurized beer, draft beer or fresh beer.
pasteurized beer: pasteurization + sterilization filtration, can completely sterilize bacteria, but it has an impact on the taste of beer
Draft beer: sterilization filtration, basically will not affect the aroma of the beer, whether packaging or transportation will significantly prolong the product quality stability period
Fresh beer: without pasteurization or instantaneous high-temperature sterilization, the finished product is allowed to contain a certain amount of live yeast to achieve a certain biological stability of beer
With the increasingly fierce competition in the beer market and people’s higher and higher demand for beer quality, it has become very important to improve the quality of beer, among which, the filtration treatment of beer is the key. The beer production process inevitably contains some yeast body and trace amounts of protein and suspended particles of hop resin. Their existence not only affects the appearance and turbidity of the product, but also affects the biological stability and abiotic stability of the finished beer, colloid stability, so they must be removed by a filtration process. The main filtration sites of the whole process are:
1. Raw material filtration: removal of particles in high viscosity liquids such as syrup, liquid sugar, additives
2. Respirator: balance tank pressure, prevent pollution
3. Gas sterilizing filtration (air, CO2, N2, respirator): for compress air, N2, CO2 and other gases, remove moisture and particles in the gas to meet the requirements of sterile-grade
4. Gas pre-filtration (air, CO2, N2): remove most of the moisture particles and some bacteria in the gas, protect the downstream sterilization filter
5. Catcher: interception of particles shed by diatomaceous earth shedding and in beer
6. Sterilizing pre-filtration: remove large particles and other impurities, protect the life of downstream sterilization filtration, and remove yeast to stabilize the beer quality
7. Sterilizing filtration: completely remove yeast, spores, bacteria and other microorganisms to ensure long-term preservation quality of beer and control the risk of contamination
8. Steam filtration: remove steam particles and pipe rust and impurities
Common beer production process:
After understanding the process needs of customers, Membrane Solutions provides customers with stable and reliable products for a long time, and can provide perfect filter process verification. Its recommendations for the filtration and applications of the main sites in the production process of beer are as follows:
Station | Membrane Solutions Recommended Filter Series |
①Raw Material Filtration | PolyPure-Classic Series(PPC Series)PP Pleated Filter Cartridge with High Flux and High Flow Rate |
ProtecPure GlassFiber Pleated Filter Cartridge Glass Fiber Pleated Filter Cartridge with High Retention Efficiency and High Dirt Holding Capacity | |
②Respirator | FluorPure-BG Series(FBG Series) Cost-effective PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements |
FluorPure-SG Series(FSG Series) PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements | |
③Gas Sterilizing Filtration | FluorPure-BG Series(FBG Series) Cost-effective PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements |
FluorPure-SG Series(FSG Series) PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements | |
FluorPure-DG Series(FDG Series) Double-layer PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements | |
④Gas Sterilizing Pre-filtration | ProtecPure GlassFiber Pleated Filter Cartridge Glass Fiber Pleated Filter Cartridge with High Retention Efficiency and High Dirt Holding Capacity |
FluorPure-G Series(FG Series) Hydrophobic PTFE Pleated Filter Cartridge with Extremely Strong Chemical Compatibility | |
⑤Catcher | MS 600 FlowPure-HF Pleated Filter Cartridge with High Flow |
NMO Series Nylon Monofilament Filter Bag | |
ProtecPure GlassFiber Pleated Filter Cartridge Glass Fiber Pleated Filter Cartridge with High Retention Efficiency and High Dirt Holding Capacity | |
MicroPure Classic Series PP Melt Blown Filter Cartridge | |
PolyPure-Classic Series(PPC Series)PP Pleated Filter Cartridge with High Flux and High Flow Rate | |
⑥Sterilizing Pre-filtration | PolyPure-Classic Series(PPC Series)PP Pleated Filter Cartridge with High Flux and High Flow Rate |
PolyPure-AB Series(PPA Series) PP Pleated Filter Cartridge with Higher Removal Efficiency | |
SteriPure Series(SP Series) PES Pleated Filter Cartridge with High Flow Rate and Long Service Life | |
⑦Sterilizing Filtration | SteriPure-B Series(SPB Series) Sterile-grade PES Pleated Filter Cartridge with High Flow Rate and High Efficiency |
SteriPure-P Series(SPP Series) Sterile-grade Double-layer PES Pleated Filter Cartridge with Long Service Life and High Efficiency | |
SteriPure-D Series(SPD Series) Sterile-grade Double-layer PES Pleated Filter Cartridge with Higher Removal Efficiency | |
PolymidPure Series(PN Series) Nylon66 Pleated Filter Cartridge with High Strength and High Temperature Resistance | |
KynarPure-L Series(PVL Series) Hydrophilic PVDF Pleated Filter Cartridge with Broad Chemical Compatibility | |
⑧Steam Filtration | CRPM Series Metal Pleated Filter Cartridge |
CRS Series Metal Sintering Filter Cartridge | |
CRST Series Metal Titanium Rod Filter Cartridge |
For detailed technical solutions and product series information, please contact MS sales engineer.
Products About Beer Filtration
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FluorPure-DG Series Double-layer PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements
FDG series PTFE pleated filter cartridge is made of double-layer sterile-grade PTFE membrane, which has higher retention efficiency and can meet the requirements of phage retention and other harsh conditions to provide extremely reliable sterility guarantee for gases.
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FluorPure-SG Series PTFE Pleated Filter Cartridge for GMP Gas Sterile Filtration Requirements
FSG series PTFE pleated filter cartridge is made of strong hydrophobic and uniformly distributed pore size PTFE membrane. Its proven sterilization ability and stable chemical properties enable the filter to provide excellent sterility protection for high humidity gas and low surface tension liquid even after 150 times of moist heat sterilization at 121℃.
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MicroPure Classic Series PP Melt Blown Filter Cartridge
PP melt blown filter cartridge is made of 100% pure PP particles without any adhesive, and is made by fiber hot-melt entanglement. The unique three-layer gradient pore size design forms a three-dimensional slag filtering effect, which has the characteristics of high porosity, high retention efficiency, high dirt holding capacity and low pressure difference. The pure PP structure makes it have extensive chemical compatibility and is suitable for the filtration of strong acid, strong alkali and organic solvents. The advanced fiber hot-melt technology can meet the various needs of customers for this product.
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NMO Series Nylon Monofilament Filter Bag
Nylon monofilament filter bag is made of filter material woven by a single nylon fiber, and the structure is welded and fused or wire stitched. It has good compressive strength, smooth surface and is not easy to deform, easy to clean and can be used repeatedly. It is suitable for the fields with low removal rating requirements such as coarse filtration or prefiltration as well as liquid filtration with high impurity content.
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SteriPure-D Series Sterile-grade Double-layer PES Pleated Filter Cartridge with Higher Removal Efficiency
SPD series PES pleated filter cartridge is made of double-layer imported asymmetric PES membrane. The double-layer sterile-grade membrane provides a higher level of sterilization protection. It is suitable for harsh sterile terminal filtration.
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PolyPure-Classic Series PP Pleated Filter Cartridge with High Flux and High Flow Rate
PPC series PP pleated filter cartridge is made of high fluffy polypropylene filter material, which has the characteristics of high flow rate and high dirt holding capacity. It has excellent cost performance as clarification filter and pre-filter. The full PP structure enables the filter cartridge to be applied to the filtration of various acid and alkali and organic solvents.
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ProtecPure GlassFiber Pleated Filter Cartridge with High Retention Efficiency and High Dirt Holding Capacity
ProtecPure GF filters are designed for providing excellent protection to downstream filters. Glass microfiber layer has a unique three dimensional structure. It can provide high dirt holding capacity and high removal effect. GF filters are suitable for retaining colloidal matter from high burden and high viscosity fluid.
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PolymidPure Series Nylon66 Pleated Filter Cartridge with High Strength and High Temperature Resistance
PolymidPure Nylon 6,6 membrane pleated filter cartridge uses a controlled porosity and naturally hydrophilic Nylon 6,6 membrane, which contains any wetting agents, has excellent chemical compatibility and mechanical strength. After special cleaning steps, the filter membrane has low precipitation and no shedding. It can be widely used in the filtration of strong alkali, weak acid and organic solvents. High quality all-polypropylene components and high strength Nylon 6,6 membrane with polyester support layer have excellent heat and pressure resistance and meet the requirements of most applications. PolymidPure can provide a sterilizing-grade filter cartridge with double layer 0.2μm membrane. A validation guide for compliance with regulatory requirements is available.
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KynarPure-L Series Hydrophilic PVDF Pleated Filter Cartridge with Broad Chemical Compatibility
PVL series PVDF pleated filter cartridge is made of unlined hydrophilic PVDF membrane. The filter membrane has the characteristics of symmetrical pore type, uniform hydrophilicity, high porosity and extremely low protein binding, which make the filter cartridge is easy to use without pre-wetting. The filter cartridge is suitable for the sterilization filtration of various biological products.